Fully Automatic Bag Packing machine
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VPEKS Fully Automatic Bag Packing machine
Fully Automatic Bag Packing machine is an efficient fully automatic packaging solution specially designed for agriculture, food and other industries. It is especially suitable for large packaging granular products of 10~50kg, such as rice, seeds, fertilizers, feed, sugar, and pet food. wait.
The Automatic Bag Packing machine can realize multiple processes such as weighing, bagging, filling, conveying, sealing/stitching, etc. through automated processes, greatly improving production efficiency and packaging accuracy, and effectively saving manual labor. Through the introduction of high-speed servo weighing technology, the packaging speed has been significantly improved to meet the needs of modern production lines.
Automatic Bag Packing machine Structure
- Efficient bag loading mechanism: Designed to place bags accurately and stably, and can stack about 50 bags at a time.
- Bag clamping mechanism: Double-end clamping mechanism with bag detection function to improve the stability of bag fixation.
- Automatic bag opening function: The Fully Automatic Bag Packing machine uses a vacuum suction cup to open the bag and is equipped with a vacuum generator, which can effectively open the bag mouth. At the same time, the clamping device can be retracted to ensure that the bag can be opened smoothly.
- Smooth filling mechanism: The extended material door design ensures the product’s fluidity during the filling process.
- Precise weighing system: The Automatic Bag Packing machine is equipped with three weighing sensors from METTLER TOLEDO in the United States, which supports automatic zero-point adjustment of empty bags to ensure accurate weighing of each bag.
- Flexible bag moving and tapping mechanism: When the filling starts, the trolley can move to the side of the hopper and raise the bottom of the bag by tapping to facilitate filling.
- Bag mouth clamping function: After the bag is formed, the gripper secures the bag mouth and then transports the filled bag to the sewing area.
- Efficient sewing mechanism: Automatically detects the full bag on the trolley and starts sewing. After sewing, the clamper releases the bag to ensure a smooth packaging process.
Product Features
- Two-way bag warehouse design: This Automatic Bag Packing machine has two bag storage locations and can store 600~1,000 woven bags at the same time, improving production flexibility.
- Intelligent anti-bag shortage alarm: The equipment is equipped with a bag shortage alarm device, which can remind the operator through audible and visual alarms.
- High-quality materials and components: All pneumatic components of this Automatic Bag Packing machine are of the AirTAC/SMC brand, and the vacuum generator, electronic valves and frequency converters are all of well-known brands to ensure stable and efficient operation of the equipment.
- High durability and easy maintenance: The timing belt and guide device are made of wear-resistant materials, which reduces maintenance costs and ensures long-term production stability.
- Flexible operation mode: The Automatic Bag Packing machine supports two operating modes: automatic and manual, ensuring that manual packaging operations can still be performed in the event of system failure and ensuring that the packaging process is not interrupted.
Product parameters
VPEKS Fully Automatic Bag Packing machine | ||
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Item Model | VPK-QZD50 |
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Power | Three phase 380V/50HZ(can be customized) |
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Weighing scope | 5kg to 50kg/bag(Arbitrarily Adjustable) |
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Packing speed | 400 to 600 bags/hour |
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Package accuracy | ±2‰~5‰ |
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Air supply pressure | ≥0.8MPa |
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Required air supply | >0.01m3/h |
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Systems included | Automatic bag feeding system, Automatic double weighing system, Automatic bag shifting system, Automatic bag sewing/sealing system,Horizontal belt conveyors,PLC cabinet system |
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Air Cylinder | AIRTAC/SNS |
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Pneumatic solenoid valve | AIRTAC |
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Senors | OMRON |
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Electric components | Schneider |
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PLC | SIEMENS |
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Comparison between fully automatic bagging line and conventional bagging line |
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For example: A fertilizer production line with a daily output of 600 tons, 24 hours per day and 3 shifts (8 hours per shift), packaging bags are 50kg/bag, and the output is 25 tons per hour. |
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Conventional bagging machine(300bags/hour) | Fully automatic bagging machine with bag feeder(600bags/hour) |
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Require 2 sets Conventional bagging machine | Require 1 set fully automatic bagging machine |
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Each machine requires 2 operators, one to feed bags and one to sew bags. One shift requires 4 people, and 3 shifts require 12 workers. | Only one worker per shift is required to watch the machine |
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Require 12 workers per day | Require 3 workers per day |