Layer By Layer Debagging Machine

  • Unpacking capacity: 600-800 Bags per hour
  • 99.95% bag emptying ratio
  • Power: 7.5kw, Three phase 380V/50HZ(can be customized)
  • Fully automatic unpacking saves labor costs.
  • Application: Plastics, chemicals, food, pharmaceuticals, construction, and other sectors requiring large-scale discharging of bagged powder and granular raw materials.
Layer type bag cutting and debagging system
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Layer By Layer Debagging Machine Description

The automatic layer by layer debagging system, also known as the automatic bag emptying system or bag unpacking system, functions by picking up filled bags layer by layer and cutting them with round cutting knives. The head or tool of the debagging system securely grips the bags and transports them to the cutting knives. Simultaneously, the empty bags are directed to be collected by a screw conveyor and transported out. An automatic pallet feeding system and an empty bag collecting system can also be added to this system. It is suitable for unpacking/opening PP bags, paper bags, and woven bags.

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Structure:

1. Lifting & Positioning System

The lifting mechanism drives the gripper head for vertical displacement, automatically sensing and precisely aligning with the height of each material layer.

2. Layer Gripping Mechanism

Utilizing specialized pneumatic claws or telescopic needle mechanisms, the system stably grips an entire layer (typically 5-10 bags) in a single cycle.

3. Traversing Device

Once gripping is complete, the traversing unit smoothly moves the entire layer horizontally to the cutting station, ensuring a highly efficient and continuous work cycle.

4. High-Speed Cutting Unit

Equipped with high-speed rotating circular blades, it performs precise slitting of the entire layer of bags at a predetermined position.

5. Discharge System

Materials are discharged through the outlet into the hopper or collection device below; integrated with a high-frequency vibration mechanism, it ensures thorough unloading with zero residue.

6. Bag Compactor

After the material is fully discharged, empty bags are compressed by a screw compaction mechanism and automatically ejected, significantly reducing waste volume for easier recycling.

7. PLC Control System

Integrating a PLC hardware system and an HMI touch screen enables fully automated unloading operations and real-time monitoring.

8. Optional Automation Modules

Additional pallet roller conveyors and automatic pallet collection magazines can be added to achieve a fully unmanned process from pallet feeding and debagging to empty pallet recovery.

Automatic Bag Emptying Machine

Specifications

Layer By Layer Debagging Machine
ModelVPK-CBJ
Power7.5kW, Three phase 380V/50HZ (can be customized)
Unpacking speed600 to 700bags per hour (depending on the materials fluidity)
Support Pallet sizeFull pallet size: L≤1350MM, W≤1300MM, H≤2175MM (Pallet included)
Machine Weight4500KGS
Air supply pressure0.5-0.8Mpa
Air supply≥150L/min
Maximum height of palletless than 2000mm
Install dimension (LxWxH)5.2×2.66×4.47M

Product Display

Layer Bag Emptying Machine
Layer By Layer Debagging Machine
layer bag emptying machine
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